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ZKX Fine Sand Recycling Machine

The ZKX Fine Sand Recycling Machine is designed to recover fine particles from sand-washing slurry and aggregate processing systems. It helps reduce fine sand loss, improve material utilization and lower the amount of solids discharged with process water. With low energy consumption, stable operation and straightforward maintenance, it is suitable for continuous use in sand production, mineral processing and slurry purification applications.

Product Features:

High Fine Sand Recovery Rate; Reduced Fine Particle Loss; Low Energy Consumption; Stable Operation; Low Failure Rate; Easy Maintenance; Reduced Downtime; Improved Resource Utilization.


Input Size:

Capacity:

Material:

Sand-Washing Slurry; Fine Sand; Gravel Aggregate Slurry; Glass Raw Material Slurry; Coarse Coal Slime; Metallic Mineral Fines; Non-Metallic Mineral Fines.

Details Performance

Parameters

Maintenance

Case

Details Performance

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Optimized Impeller Enhances Efficiency By 30% And Reduces Wear By 40%

Through systematic mechanical analysis and verification,  Compared with the traditional sand makers, VSI5X Sand Maker obviously increases the material throughput and ratio of crushing, and enhances the working efficiency by 30%-60%. The wear costs of vulnerable parts reduce by more than 40%.

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Hydraulic Device to Open the Cover Automatically Reduces Maintenance Costs

In consideration of the maintenance and part replacement during the production of the sand maker, By only pressing a button, users can open the top cover of the machine to carry out following operations. So, this system greatly saves labor costs and enhances the service efficiency.

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Split-Type Structure, Extended Service Life of Spare Parts

Based on the actual situations of production, we found that some spare parts like the periphery guard board and impact block always wear terribly at some specific points. So, to avoid this phenomenon,  which not only greatly extends service life of quick-wear parts, but also reduces their using costs a lot.

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Brand New Feed Mode

In consideration that customers may have two production demands (i.e. sand making and shaping) which require the switch between central feeding and fall feeding

Parameters

Specification Parameters

 
ZKX Series Dewatering System Specification Parameters
Model Length Width Height
ZKX1845-B2A 5105 4305 4890
ZKX2045-B2A 5105 4505 4890
ZKX2245-B2A 5105 4705 5035
ZKX2445-B2A 5105 4905 5035
ZKX2045-D2C 5105 4505 4890
ZKX2245-D2C 5105 4705 4890
ZKX2445-D2C 5105 4905 4890
ZKX2460-B4C 6605 4505 4890
ZKX3053-D2C 5905 5505 4890

Performance Parameters

 
ZKX Series Dewatering System Performance Parameters
Model Dewatering Screen Cyclone
Specification
Slurry Pump Capacity
(t/h)
Screen Specification
(mm × mm)
Power
(kW)
Throughput
(m³/h)
Power
(kW)
ZKX1845-B2A 1800 × 4500 11kW-6 × 2 350# × 2 200 37kW-6 96-128
ZKX2045-B2A 2000 × 4500 15kW-6 × 2 350# × 2 200 37kW-6 120-160
ZKX2245-B2A 2200 × 4500 15kW-6 × 2 350# × 2 200 37kW-6 144-192
ZKX2445-B2A 2400 × 4500 18.5kW-6 × 2 350# × 2 200 37kW-6 152-208
ZKX2045-D2C 2000 × 4500 15kW-6 × 2 500# × 2 400 55kW-6 112-160
ZKX2245-D2C 2200 × 4500 15kW-6 × 2 500# × 2 400 55kW-6 144-192
ZKX2445-D2C 2400 × 4500 18.5kW-6 × 2 500# × 2 400 55kW-6 152-208
ZKX2460-B4C 2400 × 6000 18.5kW-6 × 2 350# × 4 400 55kW-6 176-240
ZKX3053-D2C 3000 × 5250 22kW-6 × 2 500# × 2 400 75kW-6 240-288

Maintenance

Jaw Crusher - Installation

The jaw crusher is a large crusher installed and receives no-load testing in the manufacturer's workshop. However it is disassembled into components for transport.


Jaw crusher - Lubrication

1. To ensure normal operation and extend service life of the crusher, regular lubrication shall be performed.
2. Grease in the bearing block shall be replaced every 3 to 6 months.


Jaw Crusher - Troubleshooting

1. Movable jaw does not rotate while flywheel is rotating
2. Crushing plate shakes and makes collision noise


Crushing Production Line - Installation

Preparation before foundation concrete placement
1. Set markings for placement thickness control, for example, horizontal standard piles or elevation piles.


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